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Creating AOSP img for android-rpi

Imagination will often carry us to worlds that never were. But without it we go nowhere. - Carl Sagan

Android-rpi is an awesome port of the Android Open Source Project for the Raspberry Pi. Its community is full of great developer and most of your doubts can be easily solved by looking at their Google Forum group. However, there is no information on how to create a distributable img file from your compiled operating system. That’s the goal of this tutorial, teach you one way of generating an img file that you can easily distribute.

The first step we will take is, generate an empty img file. This can be easily accomplished using the dd command that comes with most GNU/Linux distribution, and I am sorry about not mentioning earlier this is all done on Ubuntu 20.04 and should work on macOS.

For this example I will create a 6 GB image, this value needs to be larger than the minimum size for the boot, system and vendor partitions that you will be using on your device. I recommend, 128 MB for boot, 1024 MB for both system and vendor and the rest of the SD card for the data partition. Therefore, our img has to be bigger than 2.2 GB. To add some slack I decided to go with 6 GB.

The dd command works with an input file (if), in our case zeros, and sends data information to an output file (of) which will be our image. The block size will be given in Megabytes (bs) and we guarantee that we pass a full 1 MB block (bs) from the input every time we write to the output file.

$ dd if=/dev/zero of=android.img iflag=fullblock bs=1M count=6144 && sync

After creating the image we will need to map it to a loop device using the losetup command. First of all, make sure you use a name that is not in use, for that you can check the loop devices by running losetup with no arguments.

$ losetup

Once you decide the number of the loop device map the img to the desired device, for this example I will mount it at loop99.

$ sudo losetup loop99 android.img

Once the disk is properly loaded on the kernel - you can check with lsblk - you will need to create the partitions on the loop device, to make it easier I will provide you my script. It automatically creates and add the filesystem to these partitions.

#!/bin/bash

sudo parted -a optimal -s $1 -- mklabel msdos \
    mkpart primary fat32 1MiB 129MiB  \
    mkpart primary ext4 129MiB 1154MiB \
    mkpart primary ext4 1154MiB 2179MiB \
    mkpart primary ext4 2179MiB 100%

sudo mkfs.vfat -F 32 -n BOOT "$1p1"
sudo mkfs.ext4 -F -O ^64bit -L system "$1p2"
sudo mkfs.ext4 -F -O ^64bit -L vendor "$1p3"
sudo mkfs.ext4 -F -O ^64bit -L data "$1p4"

sudo parted -a optimal -s $1 -- set 1 boot on \
    set 1 lba on

The partitions are created using the parted command. For this particular device we will need to label the device as msdos in order to add both the boot and lba flags to the boot partition. The partitions are created with the mkpart option of the parted utility where we can descripe starting and ending position, type and format. Once the partitions are written the mkfs.* suite can be used to create the filesystem for every partition. To finish the creation on the disk we write the flags to the boot partition using parted, this has to be done afterwards because the filesystem has to be created in order to have the flags available.

To execute the script save the code above to a .sh file, add the execution permission using chmod and run it as shown below. Remember to change the loop device to whatever you have used.

$ ./name_of_the_script.sh /dev/loop99

The next step required is to mount the partitions to actual directories on your machine. I recommend that you create a folder named “mnt” on your home folder and inside it add the 4 partitions on the disk + overlays. Like so:

$ mkdir ~/mnt
$ mkdir ~/mnt/boot
$ mkdir ~/mnt/boot/overlays
$ mkdir ~/mnt/system
$ mkdir ~/mnt/vendor
$ mkdir ~/mnt/data

With the directories created we can mount the partitions of the loopback device to the directories.

sudo mount "/dev/loop99p1" ~/mnt/boot
sudo mount "/dev/loop99p2" ~/mnt/system
sudo mount "/dev/loop99p3" ~/mnt/vendor
sudo mount "/dev/loop99p4" ~/mnt/data

Once mounted you can follow the default copy of the files as described by the folks at android-rpi.

Write system & vendor partition:

$ cd out/target/product/rpi4
$ sudo dd if=system.img of=/dev/loop99p2 bs=1M
$ sudo dd if=vendor.img of=/dev/loop99p3 bs=1M

Copy kernel & ramdisk to BOOT partition:

$ cd out/target/product/rpi4
$ cp device/arpi/rpi4/boot/* ~/mnt/boot
$ cp kernel/arpi/arch/arm64/boot/Image.gz ~/mnt/boot
$ cp kernel/arpi/arch/arm64/boot/dts/broadcom/bcm2711-rpi-4-b.dtb ~/mnt/boot
$ cp kernel/arpi/arch/arm64/boot/dts/overlays/vc4-kms-v3d-pi4.dtbo ~/mnt/boot/overlays
$ cp out/target/product/rpi4/ramdisk.img ~/mnt/boot

Next up, unmount the loop device from the directories and remove the mnt folder if you no longer neet to mount the img.

$ sudo umount ~/mnt/boot
$ sudo umount ~/mnt/system
$ sudo umount ~/mnt/vendor
$ sudo umount ~/mnt/data

#Below is optional
rm -rf ~/mnt

And to conclude unload the loopback device from the kernel.

sudo losetup -d /dev/loop99

Now you can burn the .img with whatever tool you like to use, I personally enjoy Balena Etcher. Plug the SD card on the Raspberry Pi and enjoy your custom img!

P.S.: There is the need to expand the partitions on the SD card once the img is installed, to do that, you can easily use Gparted or the CLI on your operating system. And if you have any suggestions on how to improve this post or if you found any errors don’t hesitate to contact me on any platform.

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